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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Custom Tungsten Carbide Special-Shaped Tools

Detail produk:
Tempat asal: Cina
Nama merek: Sanxin
Sertifikasi: ISO9001
Nomor model: SX-2280
Syarat-syarat pembayaran & pengiriman:
Kuantitas min Order: 1 buah
Harga: dapat dinegosiasikan
Syarat-syarat pembayaran: L/C,T/T
Menyediakan kemampuan: 10.000 buah/bulan
  • Informasi Detail
  • Deskripsi Produk

Informasi Detail

Substrat: Tungsten karbida berbutir sangat halus (ukuran butir WC ≤0,5μm) Kekerasan: HRA 89 – 93
Kekuatan pecah melintang: ≥2800 N/mm² Konten kobalt: 6% – 12% (dapat disesuaikan untuk ketangguhan/ketahanan aus)
Akurasi profil: ±0,001 mm Diameter pemotongan minimum: Ø0,3mm
Pelapisan (opsional): TiAlN / AlTiN / TiSiN / Berlian

Deskripsi Produk

Custom Tungsten Carbide Special-Shaped Tools

When standard tools cannot meet your special machining requirements, we offer fully customizable tungsten carbide special-shaped tools. From step form cutters to dovetail cutters, from small-diameter deep-groove tools to combined step tools — we provide targeted solutions for hard materials, complex contours, and restricted spaces.

 

Product Introduction

Tungsten carbide special-shaped tools are made from ultra-fine grain tungsten carbide substrate and precision-ground on 5-axis CNC tool grinders, suitable for milling, turning and form cutting operations. Tool shapes are manufactured strictly according to customer drawings or samples — no need to compromise with standard tool inventory.

Whether for one-off prototyping or batch production, we guarantee profile accuracy of ±0.005mm and consistent batch-to-batch stability.

 

Key Advantages

Advantage

Description

Custom-made to drawings

Accepts CAD drawings, 3D models or scanned samples. No MOQ restriction.

High-hardness material machining

Capable of stable cutting on HRC 50-65 hardened steel, die steel, stainless steel, titanium alloys, superalloys.

Complex contours in one pass

Reduces tool changes and operations, improves efficiency and accuracy.

Extended tool life

Tungsten carbide wear resistance is 5-20x that of HSS — ideal for mass production.

Optional coatings

TiAlN / AlTiN / TiSiN / Diamond coating — matched to your application.

 

Customizable Tool Types

  • Special-shaped end mills (form cutters, profile cutters)
  • Dovetail cutters / T-slot cutters
  • Step form cutters / combined step tools
  • Chamfer cutters / radius cutters
  • Thread form cutters
  • Special-shaped turning tools (custom form tools)
  • Small-diameter deep-groove tools (minimum Ø0.3mm)
  • Other custom profiles per drawings

Applicable Work Materials

  • Hardened steel, die steel (HRC 50-65)
  • Stainless steel (304, 316, 17-4PH, etc.)
  • Titanium alloys (TC4, etc.)
  • Superalloys (Inconel, GH4169)
  • Aluminum alloys, copper alloys
  • Fiberglass, carbon fiber reinforced composites
  • Sintered metals, carbide (with diamond coating)

 

Typical Applications by Industry

Industry

Typical Parts

Precision molds

Stamping dies, injection molds, casting gate trimming

Automotive components

Steering knuckles, brake discs, engine parts

3C electronics

Phone frames, buttons, housing chamfers

Aerospace

Superalloy structural components

Medical devices

Bone plates, bone drills, surgical instruments

 

Customization Process

  1. Submit requirements
    Send drawings (DWG/STEP/IGS) or physical samples — include work material, machine parameters and cutting requirements.
  2. Design review
    Evaluate tool geometry, optimize thin walls, sharp corners and other risk areas.
  3. Programming & grinding
    Precision forming on 5-axis CNC tool grinders.
  4. Inspection
    Full inspection using vision measuring machines, tool presetters and profile projectors.
  5. Test cutting (optional)
    Test cutting video or report available upon request.
  6. Delivery
    Includes inspection report, packaged in standard secure packaging.

 Custom Tungsten Carbide Special-Shaped Tools 0Custom Tungsten Carbide Special-Shaped Tools 1

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